Manufacturing Losses Analysis of Ring Spinning Machine
Ring spinning machine is the largest number of machines in yarn manufacturing production floor. This condition leads to a higher amount of machine downtime in compared to other machines.
Improvement of overall equipment efficiency of ring frame …
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) …
Productive Spindle Spinning: Yes, You Can! | Spin Off
Your handspindle performs in a range of yarn sizes. Let's look at that takli again: For the size yarn that the takli produces (garment-weight fine singles), it is 3–5 times faster than a treadled wheel. Although you may be spinning fine yarns, your production rate can be 3 yards per minute or better. Takli and support bowl for high-speed ...
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE …
penerapan total productive maintenance dengan pendekatan overall equipment effectiveness (oee) dan penentuan kebijakan maintenance pada mesin ring frame divisi spinning i di pt pisma putra textile Peranan mesin sangat vital pada seluruh proses produksi, sehingga keadaan mesin harus selalu dalam keadaan yang optimal, terutama …
Yarn Spinning Processes | CottonWorks™
Yarn count range is somewhat limited when compared to ring spinning. Rotor spinning doesn't perform well at much above Ne 40/1 and is really most productive in the yarn counts below Ne 20/1. More than 95% of denim yarn produced in the U.S. is made using rotor spinning. The rotor spinning process is difficult to conceptualize.
Application of TPM to Enhance Overall Equipment …
In the case, higher down time and break down due to lack of maintenance policies in the Carding process is observed in the Textile Industry where the work is carried out. Total …
Analisis Penyebab Tingginya Angka Hairiness pada …
Haryono, L., & Susanty, A. (2018). Penerapan Total Productive Maintenance dengan Pendekatan Overall Equipment Effectiveness (OEE) dan Penentuan Kebijakan …
Maintenance Model in Textile Industry for Performance …
This present research work is aimed at implementation of Total productive maintenance in Indian textile industries. In the yarn section the TPM model is first introduced and staff members are trained according to the eight pillars of TPM. ... of a ring frame section in a spinning plant. The ring frame is considered as one of the critical ...
Maintenance of yarn spinning machine | Request PDF
Request PDF | Maintenance of yarn spinning machine | Machines play a major role in determining the productivity of an industry, the quality of its products, power consumption and working ...
(PDF) Overall equipment effectiveness (OEE) analysis and
The study aims to find the important contributing factors that affect the OEE and emphasizes that the execution of focused Total Productive Maintenance (TPM) …
Sitra Norms For Spinning Copy
These include soft computing techniques in yarn manufacture and modelling, fabric and garment manufacture, textile properties. Sitra Norms For Spinning. 3. and applications and textile quality evaluation. Covers the entire process of textile production, from fibre manufacture to garment engineering including artificial neural networks, fuzzy ...
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE …
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE DENGAN PENDEKATAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN PENENTUAN KEBIJAKAN MAINTENANCE PADA MESIN RING FRAME DIVISI SPINNING I DI PT PISMA PUTRA TEXTILE Lilik Haryono*), Dr. Aries Susanty, ... process of sliver change into yarn. The …
Lean Concept in Fashion and Textile Manufacturing
The weaving process involves steps such as winding, warping, sizing, drawing-in and then weaving in a loom. An additional step of pirn winding is needed for shuttle looms. Various lean tools such as 5S, TPM (Total Productive Maintenance), Kaizen, Kanban, and Six Sigma can be used in weaving to improve the productivity and …
IJETT
International Journal of Engineering Trends and Technology (IJETT). V4 (5):1750-1754 May 2013. ISSN:2231-5381. published by seventh sense research group. Abstract. This paper presents the study and overview for the implementing approach of Total Productive Maintenance in Indian spinning industries.
(PDF) Importance of Spindle Speed in Ring Frame
Improvement of overall equipment efficiency of ring frame through total productive maintenance ... Study of optimum spinning parameters for production of T-400/cotton core spun yarn by ring spinning.
Ring frame end breakage Distribution
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant. ... (high …
(PDF) To Improve the Productivity of Ring Frame
This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant. The ring frame is considered as one of the critical sections since rope-like fiber strands become a fine yarn through a high amount of ...
Process flow chart of yarn manufacturing.
Ring spinning, the most widely used yarn manufacturing process for short staple spinning, uses several types of machinery from blow room to ring frame for producing yarns from cotton fibers ...
Total Productive Maintenance | Lean Production
OEE (Overall Equipment Effectiveness) is a metric that identifies the percentage of planned production time that is truly productive. It was developed to support TPM initiatives by accurately tracking progress towards achieving "perfect production". An OEE score of is perfect production.
[PDF] Optinlization of ring frame process parameters for …
Ring frame process parameters, namely spindle speed, top roller pressure and traveller mass, have been optimized using three-variable Box and Behnken design to achieve better yarn quality and production. It is observed that 15000 rpm spindle speed with top roller pressure of 2.5 kg/cm2 and traveller mass of 50 ISO No. gives the optimum results …
Maintenance in Rotor Spinning
Hence the maintenance activity of rotor spinning is explained in the following article. Components of total productive maintenance:- ... Yarn traverse gear box. Headstock. Oil change, using gear oil CC 68 5800cm^3. Or 2800cm^3. 3. Delivery shafts. Winding shaft.
Analysis of total productive maintenance (TPM
In Spinning II unit at PT Apac Inti. In improving the productivity of the machine, the management of the decision or maintenance policy must be appropriate. ... Analysis of total productive maintenance (TPM) implementation using overall equipment effectiveness (OEE) and six big losses: A case study. AIP Conf. Proc. 9 February 2018; …
Maintenance of yarn spinning machines
Total productive maintenance (TPM), 5-Zero concepts, application of 5S and reliability based maintenance (RBM)/reliability centred maintenance (RCM) are a few. More and more units are applying these concepts, and in future most will opt for one of …
1 Calculation and improving the Overall Equipment …
Total Productive maintenance (TPM) is one such methodology which will solve this problem. Developed by Nakajima (1988), TPM is a maintenance methodology which …
Vortex Spinning System and Vortex Yarn Structure
Studying the yarn formation with the swirling air concept arouse of interest of the researchers for a long time because it appears to be easy to understand as a spinning principle. These kinds of systems are known as the vortex yarn spinning systems. The air-jet spinning methods have been developed since it is possible to eliminate the movable …
Maintenance of yarn spinning machine | Request PDF
This chapter deals with such important aspects of maintenance management as maintenance scheduling, maintenance costs, the efficiency of …
Spinning Yarn by Hand: A Comprehensive Step-by-Step …
Traditional spinning wheels are composed of a wheel that turns via foot pedal, a flyer that twists the fiber into yarn, and a bobbin where the finished yarn is wound. Single-treadle wheels operate with one foot, while double-treadle wheels use both, offering more control and less fatigue during longer spinning sessions.
Maintenance of yarn spinning machines
This chapter deals with such important aspects of maintenance management as maintenance scheduling, maintenance costs, the efficiency of maintenance …
PENERAPAN TOTAL PRODUCTIVE MAINTENANCE …
The purpose of KKI in PT Pisma Putra Text is to calculate OEE from the ring frame machine, determine the six big lose, and look for the cause of the problem with the fish bone and do the repair process. Peranan mesin sangat vital pada seluruh proses produksi, sehingga keadaan mesin harus selalu dalam keadaan yang optimal, terutama …
Spinning Maintenance and Management
Maintenance costs, the efficiency of maintenance function assessment of quality of maintenance etc. modern practices such as total productive maintenance (TPM). 5s …