What Is a Jaw Crusher? Here's How It Works

A jaw crusher essentially crushes large rocks to a more usable size. They're typically the first-line machinery used in the material reduction for several applications. This includes rock quarries, sand and gravel, construction aggregates, metallurgy, and chemical industries. Jaw crushers are specifically designed to handle …

Crusher Product Gradation Charts

When rock is crushed, the product includes material of the size of the crusher setting, some slightly larger and the rest of the material smaller than the crusher setting. ... Screen Analysis of Product from Jaw Crusher, Percent Passing Screen Opening. Product. Size (in.) Closed Side Setting of Crusher (in.) Product. Size. 3/4. 1: 1.5: 2: 2.5: ...

® C80™ jaw crusher

® C80™ jaw crusher is conventionally used as a primary or secondary crusher to prepare the material feed for the following steps of size reduction process. Due to its compact size, ® C80™ jaw crusher has proven to serve well in small quarries, gravel pits and mining operations, as well as in mobile applications.

® C150™ jaw crusher

Features. ® C150™ jaw crusher is an effective jaw crusher in the 50-ton (112 000 lbs) weight class. It has been developed for the most demanding large-scale mining and quarrying applications. Crusher's feed opening with long steep crushing cavity allows large coarse feed material up to one-meter (40") size. Contact our sales experts.

Introduction to Jaw Crushers: Understanding the Basics

Jaw crushers often come equipped with an adjustment mechanism that allows for the regulation of the crusher's closed side setting. This feature influences the final product size and overall ...

TECHNICAL SPECIFICATIONS QJ341+ JAW CRUSHER

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    Jaw Crushers JW Series

    WEB*Approximate throughput in Short tons per hour and Metric Tonnes per hour (1 short ton [Stph] = 2000 lb; 1 metric tonne [Mtph] = 2204 lb) Closed side setting is measured peak …

  • What is a Jaw Crusher and Selecting the Right One

    Advantages of a Jaw Crusher. Many factors make laboratory jaw crushers the optimum selection for effective and efficient primary crushing of hard, brittle, rock-like materials. Laboratory models are available with sample top sizes from 0.75in to 8in (20mm to 203mm). Jaw plates are available in a variety of material types to optimize performance ...

    TECHNICAL SPECIFICATIONS QJ241

    JAW CRUSHER QJ241 JAW CRUSHER KEY SPECIFICATIONS DATA Equipment Single toggle C10 jaw Feed opening 1.00 m x 650 mm / 40" x 26" Maximum feed size 520 mm³ / 21 inch³ Engine C7.1 Stage 5 / T4F 168 kW / 225 hp C7.1 T3 168 kW / 225 hp Cummins EU Stage 5 / EPA T4F 188 kW / 252 hp Transport dimensions 13.90 m / 45' 7" …

    Estimate Jaw Crusher Capacity

    Estimate Jaw Crusher Capacity. Example capacity calculation of a 10″ x 20″ (250 mm x 500 mm): = 2800 x 0.25 x 0.5 x 0.5 x 225 x (1-0.2)/60 = 525 kg/hr = 13 TPD vs 300 to 420 TPD —> I can't make this work! My friend Alex the SAG Mill Expert, says this equation you picked up doesn't look right.

    RM J110X Mobile Jaw Crusher | RUBBLE MASTER

    Imperial / metric. RM J110X. Mobile Jaw Crusher. Capacity 450 tph 496 TPH. Inlet opening 1,100 x 700 mm 43" x 27" Weight 52,000 kg 114,640 lbs. Imperial / metric. ... Mobile Jaw Crusher Takes the Brunt The heaviest jaw box in its class to withstand the toughest of applications with all the right strength in all the right places.

    Jaw Crusher – Nesans Mining and Automation Private Limited

    In conclusion the Jaw crusher can deliver a crushing ratio of about 1: 4 to 6. ... Metric. FEED OPENING : 600 X 400 mm. MAX FEED SIZE : 250 mm. CSS RANGE : 20 – 60 mm. CAPACITY : 30 – 70 TPH ... How to select the size of the Jaw Crusher ?

    Crushing and Screening Handbook

    the crusher and scalp out fi nes. Primary gyratory crushers – ideally suited to all high-capacity primary hard rock crushing applications. Jaw crushers – we have more installed jaw crushers than anyone in the world. The lead-ing choice due to their high reduction ratio and heavy duty design. Cone crushers – capacities available to suit all

    McLanahan | Jaw Crushers

    Jaw Crushers are sized by the top opening of the crushing chamber. For example, a 32 x 54 Jaw Crusher measures 32" from jaw die to jaw die at the top opening or gape …

    McLanahan | How To Size A Jaw Crusher

    A Jaw Crusher is sized so that the maximum feed size is 80% of the gape and width openings. The gape is the measurement between the two jaw dies, while the width is the measurement between the two side plates. For example, if the maximum feed size is 29"x49", the crusher gape would be 32" and the width would be 54".

    Solved A material is crushed in a Blake jaw crusher such

    A material is crushed in a Blake jaw crusher such that the average size of particle is reduced from 50 mm to 10 mm with the consumption of energy of 13.0 kW/ (kg/s). Determine the consumption of energy needed to crush the same material of average size 75 mm to an average size of 25 mm using (i) Law of Rittinger (ii) Law of Kick (ii) Law of …

    JAW CRUSHER SERIES

    Our jaw crushers are of the single-toggle type and feature a deep, symmetrical crushing chamber, a large feed opening for its size, and an ideal nip angle that ofers smooth …

    ® C130™ jaw crusher

    ® C130™ jaw crusher is the latest addition to the successful ® C Series jaw crushers range. The small nip angle and excellent kinematics ensure aggressive crushing along the whole length of the crushing cavity. Deeper 1 000 mm (39") feed opening, in turn, can handle coarser feed material and reduces the need for blasting ...

    (PDF) DESIGN AND OPERATIONS CHALLENGES OF A SINGLE TOGGLE JAW CRUSHER

    Moreover, the wear of the jaw liner profile lowers the crusher performance by affecting the shape and the overall size of the crushed particles [12, 13]. Warping and wear of the jaw plate cause a ...

    Used Jaw Crushers for Sale | Surplus Record

    Reconditioned model 160 Kue Ken jaw crusher with spare parts, - 42 x 48 inch feed opening ... 700 standard tons/hour (200 - 600 metric tons/hour), - Closed side settings: 4-12 inches (10 - 30 cm), - Approximate weight: 108,000 lbs ... - model C160 Jaw Crusher, s an opening size of 1600 mm x 1200 mm (63" x 47"), powered by a WEG …

    ® C Series™ jaw crushers

    Metrics Life Cycle Services ... be reliable and productive in thousands of mining, quarrying, recycling and industrial applications with up to 11,000 jaw crusher installations since 1975. ... increase capacity, lower your cost per ton, or meet specific size-reduction requirements. Maintenance and repairs. For equipment used in the aggregates ...

    Jaw Crusher Working Principle

    A jaw crusher size is obtained by looking at its feed opening (gape) and length. As an example, a monster 7959 of 79″ x 59″ (2m x 1.5m) will have its fixed jaws 79″ apart where the feed enters on a 59″ wide set of liner plates. The factors list below will enhance crusher capacity and performance: 1. Proper selection of the jaws.

    Cedarapids MJ42 Modular Jaw Plant

    The Cedarapids® MJ42 Modular Jaw Crusher features the rugged JW42 jaw for high production. Its hydraulically actuated wedge system allows closed-side settings to be made quickly and easily. ... Motor Size: 150 hp / 110 kW: Capacity: 155-480 tph ...

    Solved A material is crushed in a Blake jaw crusher and the

    A material is crushed in a Blake jaw crusher and the average size of particles is reduced from 5 cm to 1.3 cm, with consumption of energy at the rate of 37 (watts) (hr..)I (metric ton). What will be the consumption of energy necessary to crush the same :, material of average size 8 cm to an average size of 3 cm ? The mechanical efficiency remains

    Jaw Crushers

    Complete and ready to run including jaw crusher, belts, motor, full-enclosure guards, all integrated on a steel skid. Over-sized bearings and castings, robust construction, long-wearing cast manganese steel jaw plates. Optional steel stand. Sizes: 6"x 10" through 20" x 30″ jaw opening. Discharge size: ranges from 3/4" minus through 4 ...

    Industrial Solutions Jaw crushers

    The single-toggle jaw crusher with the largest antifriction bearings and highest flywheel energy 1) with new crushing elements 2) 1,200 r.p.m. possible All data are intended as a guide only. ... swing jaw moves back again, the material crushed to …

    QJ241 MOBILE JAW CRUSHER

    The QJ241 is the most compact model in the world leading series of tracked jaw crushers. This highly productive unit is built to tackle the most difficult applications with ease, it has been designed to meet the needs of the smaller operator seeking a high performance mobile jaw crusher which is both reliable and durable. KEY BENEFITS

    McLanahan | How To Size A Jaw Crusher

    A Jaw Crusher is sized so that the maximum feed size is 80% of the gape and width openings. The gape is the measurement between the two jaw dies, while the …

    5060 & 4448 IRON GIANT™ SERIES JAW …

    Typical Jaw Crusher Product Gradations % Passing Sieve Size 5" (125 mm) 6"CSS (150 mm) 7" (175 mm) 8" (200 mm) ... Sieve Size Model Tension spring bracket moves during adjustment, maintaining constant tension ... Note: Dimensions are approximate, rounded to the nearest 1/4"US Metric US Metric Model 4448 5060 Weight 126,000 lbs 57,154 ...

    Jaw Crusher Diagram: Simplified Guide

    The jaw crusher diagram is instrumental when it comes to adjustments for altering the granularity of the output. One critical metric is the Closed Side Setting (CSS)—the smallest gap between the jaws during the crushing cycle. ... greatly determines the crusher's throughput. Matching the feed size to the jaw opening ensures maximum ...

    Mobile crusher with compact dimensions

    Hydraulic crusher drive with high inertia flywheels Optimized hydraulics efficiency Reduced hydraulic oil volume 215 l (57 gal) H10-11 or H10-14 main conveyor Hydraulic driven belt conveyor with steel enforcing Extended conveyor for more discharge height Height-adjustable magnet for metal separation C106 jaw crusher Strong bolted structure