Influence of process control agent and Al concentration on …

Influence of process control agent and Al concentration on synthesis and phase stability of a mechanically alloyed AlxCoCrFeMnNi high-entropy alloy. ... The mixtures were mechanically alloyed in a SPEX 8000M high-energy ball mill at 800 rpm. The used milling media and containers were made of D2 hardened steel; the container …

Process control agent effect on the structural and magnetic properties

The effect of ethanol as a process control agent (PCA) on the mechanical alloying (MA) of Fe-20 at. % Al powders is presented. MA was performed at room temperature in an oscillation ball mill and its dynamic was studied by changing the milling frequency and time.

Effects of interfacial interactions between metal and process control

Fe-Si-B-P-Cu nanocrystalline alloy were treated with ball-mill using a lubricant as a process control agent (PCA). The resulting alloy powder is a strong candidate material for soft magnetic composites. Two ball milling methods (continuous and interval) were employed to control the interactions betw …

Effect of composition and process control agents on the …

Planetary ball milled aluminum zirconium with immiscible process control agents. Abstract. We demonstrate the effect of varying Al-Zr chemistry on the …

How to seperate a stearic acid PCA from powders after ball milling

The acid stearic usage in milling process is very low (under 1%). If it is necessary to remove it: Stearic acid has a C18H36O2 formulation and boiling point of 361 0 C. Therefore, if your powder ...

Grinding in Ball Mills: Modeling and Process Control

Abstract and Figures. The paper presents an overview of the current methodology and practice in modeling and control of the grinding process in industrial ball mills. Basic kinetic and energy ...

Influence of process control agents on microstructure and …

Stainless steel vial and hardened steel balls of diameter 5 mm were used for milling and ball to powder weight ratio of 15:1 was maintained. ... Process control agents (PCAs) are known to influence the characteristics of powders during mechanical alloying/ milling. The present study was carried out to understand the effect of various PCAs on ...

Process Control Agent

A process control agent (PCA) is usually used in the process of mechanical alloying to avoid cold welding and bonding between the powder particles and the balls and the …

Super-hydrophobic coating prepared by mechanical milling …

In mechanical milling, stearic acid can be used as a process control agent to reduce the interface energy between powders and contribute to the crushing of powder particulates. In this study, a super-hydrophobic coating with a contact angle of 153° ± 2° was fabricated by ball milling a copper powder and stearic acid mixture onto an …

Role of process control agent on synthesis and …

Semantic Scholar extracted view of "Role of process control agent on synthesis and consolidation behavior of nano-crystalline copper produced by mechano-chemical route" by S. Sheibani et al. ... Effect of High-Energy Ball Milling in Toluene on the Morphology, Phase Evolution, and Contamination for Some Elemental Powders. Kishore …

Effects of interfacial interactions between metal and process control

Even in brittle materials (e.g., metallic glass and intermetallic), particles can be deformed plastically into platelet shape by ball-mill treatment using a process control agent (PCA), such as an organic solvent or oil, which controls the surface energy on the particles (Koch and Whittenberger, 1996; Niu, 2020).

The ball milling parameters for different samples (PCA: process control …

The high-energy ball milling method was adopted to explore the influence of ball milling parameters, such as milling speed and additive amounts of process control agent (PCA) on tungsten powder ...

Effects of interfacial interactions between metal and process control

Fe–Si–B–P–Cu nanocrystalline alloy were treated with ball-mill using a lubricant as a process control agent (PCA). The resulting alloy powder is a strong candidate material for soft ...

Analysis of the effect of a new process control agent …

Process variables in mechanical milling process such as milling time, milling speed, ball-to powder weight ratio and process control agent have effects on the final structure and morphology of the powders [5]. In mechanical milling process, process control agents (PCAs) play a significant role in controlling the particle size and degree …

Role of Sn as a Process Control Agent on Mechanical …

In this study, the effects of Sn as a process control agent (PCA) on the final powder sizes, morphology, homogenization and alloying process of a new titanium alloy were investigated. ... For the Ti10Ta8Mo3Sn (wt %) alloy, the Sn element was used as PCA to enhance the milling process in the planetary ball mill. The milling process of both ...

Effect of organic liquid process control agents on properties of ball

Limbo Lu. S. M. Yap. Process control agent (PCA) can strongly influence the size of ball milled powder particles. Experimental results show that the mean particle size is affected by: (1) the ...

Effects of interfacial interactions between metal and process control

To obtain flake powders from nanocrystalline alloy sheets through ball milling, the sheets must be crushed and plastically deformed. Even in brittle materials (e.g., metallic glass and intermetallic), particles can be deformed plastically into platelet shape by ball-mill treatment using a process control agent (PCA), such as an organic solvent or …

The ball milling parameters for different samples (PCA: …

The high-energy ball milling method was adopted to explore the influence of ball milling parameters, such as milling speed and additive amounts of process control agent …

The effect of process control agent usage on the structural properties

Different from the previous studies given above, the milling performed within the SPEX mill, and the effect of toluene usage depending on the process variables, such as ball to powder ratio, size of ball and milling time were evaluated according to conversion level, MgB 2 phase wt% calculated by Rietveld refinement method. 2. …

Producing Metal Powder from Machining Chips Using Ball …

The use of process control agents (PCA) significantly impacts the materials produced through ball milling [189,190]. This paper aims to examine the …

Thermal analysis and microstructure of oxide dispersion

Fe–14Cr–3 W–0.4Ti–0.25Y2O3 ferritic steels were produced by ball milling of initial mixture of elemental powders with various amounts of process control agent (PCA), ethanol (0.25 mass%, 2.5 mass%, 4 mass% and 20 mass%) under an Ar atmosphere and spark plasma sintering (SPS) consolidation at 1070 °C. The influence …

What quantity of process control agent to be added while ball milling …

During the ball milling it is necessary to add process control agent to avoid sticking of powder to steel jar. I want to know quantity of PCA to be added during the milling process. Ball Milling

Effects of Ball Milling Processing Conditions and Alloy …

Although a process control agent (PCA) can be used to reduce the final particle size and increase the powder yield, ... We discussed how the chemical and mechanical properties of different elements affect the ball milling process and the final state of milled powder. Based on the results and previous analysis, the following …

High-Energy Ball Milling

It is a ball milling process where a powder mixture placed in the ball mill is subjected to high-energy collision from the balls. Fig. ... This is normally achieved by adding precise amounts of organic compounds termed process control agents (PCAs) to the milling environment. Typically waxes or solvents, these compounds that interfere with cold ...

Effect of ball-milling and graphene contents on the …

To prevent the excessive sticking and aggregation of copper powders during ball-milling, 1 wt % stearic acid was added as a process control agent. In order to investigate the effects of GNSs contents on mechanical properties of the composites, 0.5, 1.0 and 2.0 wt % GO nanosheets were added into the composites, respectively.

Metals | Free Full-Text | Effect of Ball Milling Parameters on …

The high-energy ball milling method was adopted to explore the influence of ball milling parameters, such as milling speed and additive amounts of process control agent (PCA) on tungsten powder. The morphology and microstructure of tungsten powder in the process of refinement were characterized by field-emission scanning …

(PDF) Effects of Process Control Agent Amount, Milling …

Using a mechanical alloying process, the effect of parameters—process control agent (PCA) type and amount, and milling speed and time—on solid-solution onset and GPS of a model HEA (AlCoCrFe ...

Effect of the process control agent in the ball-milled …

Process control agent, PCA, used in MA by ball milling can considerably influence the powder morphology and particle size, thereby affecting their densification …

Ball milling process variables optimization for high-entropy …

Key MA processing variables that determine the final microstructural evolution in alloy particles are the milling -speed, −time, −temperature, − atmosphere, process control agent (PCA), type of mill, ball-to-powder ratio, type-, size-, size distribution- of milling media etc. [49].

Effects of Process Control Agents on the Mechanical

Surfactant additives are often used in ball milling as process control agents [4, 25,31]. The use of corrosion inhibitors as additives to milling medium is quite relevant because of low corrosion ...